MTTR and MTBF Tracking

MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures) are core reliability KPIs used to measure maintenance efficiency and machine reliability in manufacturing and asset-intensive operations.

How MTTR & MTBF Are Tracked

1️⃣ Breakdown Recording

  • Automatic (PLC / IoT) or manual entry
  • Start time (failure)
  • End time (machine running)

2️⃣ Work Order Linkage

  • Breakdown work order created
  • Technician start & end time logged
  • Spare parts & actions recorded

3️⃣ System Calculation

  • CMMS auto-calculates MTTR & MTBF
  • Machine-wise, line-wise, plant-wise view

📈 What Good Values Indicate

KPI Improving Trend Means
MTTR ↓ Faster repair & response
MTBF ↑ Better machine reliability

Benefits

  • Reduced downtime
  • Data-driven maintenance planning
  • Improved OEE & productivity
  • Better asset lifecycle decisions

 

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