KPI Dashboard – MTTR and MTBF

A MTTR & MTBF KPI Dashboard provides real-time and historical visibility into maintenance efficiency and machine reliability, helping maintenance and plant teams make fast, data-driven decisions.

Purpose of the Dashboard

  • Monitor machine health at a glance
  • Identify problem machines quickly
  • Measure maintenance team performance
  • Support TPM, RCA & replacement decisions

 Key KPIs Displayed

⏱️ MTTR (Mean Time To Repair)

  • Average repair time per machine
  • Trend (daily / weekly / monthly)
  • Comparison vs target

📉 Lower MTTR = Faster recovery

MTBF (Mean Time Between Failures)

  • Average run time between failures
  • Reliability trend over time
  • Comparison across machines / lines

📈 Higher MTBF = More reliable machine

🖥️ Typical Dashboard Sections

1️ Summary Tiles (Top View)

  • Overall MTTR (Plant)
  • Overall MTBF (Plant)
  • Total breakdowns
  • Total downtime hours

2️ Machine-wise Performance

Machine MTTR (hrs) MTBF (hrs) Status
Machine A 2.1 320 🟢
Machine B 5.8 90 🔴
Machine C 3.0 210 🟡

 

3️ Trend Charts

  • MTTR trend (month-wise)
  • MTBF trend (month-wise)
  • Target vs actual comparison

4️ Top Problem Machines

  • Lowest MTBF machines
  • Highest MTTR machines
  • Repeat failure assets

5️ Filters & Drill-Down

  • Date range
  • Plant / line / department
  • Machine category
  • Breakdown type

🔗 Data Source (How It’s Calculated)

  • Breakdown start & end time
  • Work order repair duration
  • Machine operating hours
  • Failure count

👉 Usually auto-calculated via CMMS + Live Machine Status / IoT

Benefits

  • Faster decision-making
  • Reduced unplanned downtime
  • Improved OEE
  • Transparent maintenance performance

 

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